Successful Delivery Of Automatic Biscuit Production Line To Indonesia

In recent years, Indonesia’s demand for baked processed foods, especially cookies, has grown steadily. In order to meet the growing market demand, many local manufacturers are upgrading their equipment and adopting automated production. Against this background, our cookie production line was successfully delivered and installed at a customer in Indonesia.

Mr. Andika Prasetyo, owner of a medium-sized bakery business, contacted us for a biscuit solution. He chose our fully automatic biscuit production line to replace the manual forming and baking process.

After the installation and training, Mr. Andika shared his feedback:

“We are impressed by the smoothness of the entire production process. From kneading to packaging, it saves manpower and the product quality is high. Our biscuits taste better and the output has more than doubled. The biscuit equipment has indeed improved our product quality and reduced waste.”

Indonesian Biscuit Production Line Market Demand

Machines of Biscuit Production Line

Equipment	Specifications	Voltage	Power	Dimensions (mm)	Weight
Dough Mixer	Best mixing capacity: 10 bags/flour per batch	380V	28kW (mixing), 0.75kW (tipping)	2400×1550×1996	2200kg
Dough Slicer	Slice width: 600mm, Thickness: 10-100mm (adjustable), Hydraulic pressure: 6.3MPa	24V/220V/380V	4.1kW	2600×1060×1200	620kg
Dough Lift Conveyor	Lift height: 2000mm, Conveyor width: 1000mm	220V/380V	1.5kW	5200×1060×2000	–
Three-Roll Dough Sheeter	Sheeting width: 800mm, Thickness: 10-20mm, 3 refrigerated rollers	–	–	1600×1810×1250	1280kg
Two-Roll Dough Sheeter	Sheeting width: 1000mm, Thickness: 2-10mm, 2 refrigerated rollers	–	6.36kW (total)	1600×1610×1250 (×2 units)	1280kg
Tough Biscuit Forming Machine	Sheeting width: 1000mm, Thickness: 0.7-20mm	–	1.85kW	2200×1810×1250	1100kg
Dough Separation Machine	PU belt width: 1000mm, Return belt width: 1000mm	380V	2.2kW	1950×1810×1450	–
Two-Stage Feeder	Conveyor PU width: 1000mm	–	1.1kW (×2 units)	Upper: 9600×1050×1900, Lower: 8200×1050×1700	–
Biscuit Spraying Machine	Conveyor width: 1020mm, Air pressure: 0.1-0.25Pa	380V/24V	0.55kW	1200×1300×600	–
Biscuit Transition Machine	Conveyor width: 820mm, Arm length: 1500mm	–	1.1kW	2140×1610×1020	–
Pre-Oven Conveyor	Air pressure: 8-10kgf/m²	–	–	1800×1930×1100	850kg
Electric Tunnel Oven (40m)	Production: 1350kg/h (crisp), 900kg/h (tough), Heating zones: 3, Width: 1200mm	–	20kW (burners), 3.75kW (fans), 1.1kW (slag removal)	40000×2040×1400	22000kg
Oven Control Cabinet	–	–	–	1000×300×1700	120kg
Post-Oven Conveyor	–	380V	3kW	1800×1930×1100	800kg
Crumb Separator	–	380V	0.75kW	1200×1280×900	180kg
90° Turning Machine	Heating power: 2kW	380V	–	2100×2100×850	250kg
Biscuit Oil Sprayer	Heating power: 16kW	380V	–	2000×1280×1400	580kg
Oil Drain Cooling Line	–	380V	1.1kW	6000×1220×800	280kg
Lift Conveyor (10m) + 3-Tier Cooling Line (10m×3)	–	380V	6kW	10000×820×1800 (lift), 10000×820×1800×3 (cooling)	3500kg
Biscuit Arranger	–	380V	3.75kW	3500×1300×1000	450kg
Biscuit Sorting Table	–	380V	2kW	10000×1220×780	350kg
Biscuit Molds	Roller length: 1000mm, Diameter: 250mm	–	–	–	30kg
Vibrating Biscuit Dropper	–	220V	0.25kW	2000×350×1000	–
High-Speed Pillow Packager	Speed: 100-300 packs/min, Film width: <360mm	220V	4.8kW	3900×800×1550	500kg
10kW Air Compressor	–	–	10kW	–	–

Features of Biscuit Equipment

• Dough Kneader – A fully enclosed two-speed system that produces a dough with a uniform texture and high hydration.
• Dough Sheeter and Slicer – Flattens and cuts the dough into precise sizes to ensure even baking.
• Former – A roller-type former with replaceable dies for forming crisp biscuits.
• Electric Tunnel Oven – A 40-meter-long tunnel oven with three heating zones and independent top/bottom temperature control.
• Oil Injector and Cooling Conveyor – Ensures a crispy surface while retaining flavor.
• Packer – A high-speed pillow packer, ideal for the local retail market.

Cookie Production Line Workflow

Complete workflow:

• Mix the dough in an automatic mixer.
• Press and slice the dough.
• Send the dough to the forming unit via a lifting conveyor.
• Drum forming and shaping.
• Send the dough to the tunnel oven via a pre-baking conveyor.
• Bake via a three-zone electronically controlled tunnel oven.
• Transfer after baking and perform crumb separation.
• Spray oil to improve taste.
• Cooling and oil draining system.
• Calibrate and pack.

Why Choose Foodline Machinery for Your Biscuit Line

Foodline Machinery has extensive experience in custom food machinery manufacturing and is able to tailor each line to the exact needs of our customers.

• Global standards – all machines are manufactured with food-grade stainless steel and are CE certified.
• Energy options – electric, gas or diesel heating available.
• After-sales support – lifetime technical service and on-site maintenance.

This project in Indonesia proves that in the highly competitive biscuit market, investing in a biscuit production line can improve efficiency, reduce costs, and increase production. With advanced crisp biscuit equipment, even medium-sized companies can provide high-quality biscuits to local and international consumers. Welcome to inquire! WhatsApp/Phone: +86 13838385752.