A cookie factory in the United States sells large cookies and healthy cereal crackers. With their products now available in chain supermarkets, their existing small-batch production methods were no longer able to meet demand. Low production line efficiency, inconsistent product specifications, and labor costs hindered the brand’s growth. After evaluating several companies, the owner, Mr. David Miller, chose our fully automated cookie production line.
David Miller‘s comment: “Of the biscuit production line manufacturers we discussed, Foodline Machinery’s line best met our requirements. Their product manager thoroughly analyzed our product recipe and process, particularly the characteristics of our dough containing chocolate and nuts. We provided a customized solution. The new line has exceeded our expectations since its commissioning. And its portioning and forming technology preserves the handmade texture of our dough, while the baking process maintains the biscuits’ color. This line not only solves our production capacity issues but also protects our brand reputation.”
Biscuit Production Line Workflow
Loading and Mixing: The system automatically feeds the blended flour, oil, sugar, and other ingredients into the mixer for mixing.
Rolling and Forming: The mixed dough is rolled into dough sheets by a dough sheeter and then formed. This system is suitable for producing cookies with various designs and complex shapes.
Baking and Cooling: The formed biscuits are fed into a tunnel oven via a mesh belt. The baked cookies are then cooled in a cooling line.
Decorating and Packaging: The cooled cookies can be decorated as desired, such as with powdered sugar or chocolate coating. Finally, they are weighed, bagged, and sealed for packaging.
The entire line utilizes a modular structure, allowing customers to select the right machine based on their current budget and product plan.
Forming Technology
A variety of forming methods and cookie shapes are available to meet customer needs.
Hot Air Circulation System
The oven utilizes advanced hot air circulation technology and a temperature control system to ensure uniform temperature within the oven.
Intelligent Control System
The production line is controlled by a PLC and features a touch screen, enabling real-time monitoring of production data and storage of multiple product recipes.
