In the field of modern industrial production and scientific research, the requirements for the accuracy, efficiency, and high quality of material processing are becoming increasingly stringent. As an advanced material processing equipment, commercial freeze dryer stands out with their excellent performance and become the ideal choice for many companies and scientific research institutions. Whether it is food processing or emerging industries such as pet supplies and flowers, freeze dryers can bring new solutions to material processing and create greater value. If you want to know more about freeze dryers, please contact us.
Parameter of Freeze Dryer Machine
| Type | FL-ND0.2 | FL-ND1 | FL-NH20Z | FL-NH30z |
| Size | 1630*850*1900mm | 2000*1300*2000mm | 8000*2700*3500mm | 8500*3100*350mm |
| Conventional heating method | Electricity | Electricity | Electricity | Steam |
| Installed power | 3.7kw | 12kw | 145kw | 61/121kw |
| Water capture method | Internal down | Internal down | Internal rear | Internal rear |
| Feeder area | 0.09㎡ | 0.27㎡ | 0.39㎡ | 0.44㎡ |
| Freeze-dried area | 0.18㎡ | 1.04㎡ | 21.8㎡ | 30.4㎡ |
| Loading capacity | 0.0054m³ | 0.032m³ | 0.66m³ | 0.9m³ |
| Machine weight | 680kg | 1.5T | 7.5T | 9T |
Characteristics and Advantages of Commercial Freeze Dryer
- High drying accuracy
The freeze dryer has a very high drying accuracy, which can reach >99.8%. This means that during the drying process, the moisture in the material can be removed to the greatest extent, while avoiding over-drying or under-drying. The precise control system can monitor and adjust the drying parameters to ensure that the drying effect of each batch is stable and reliable, providing a strong guarantee for enterprises to produce high-quality products.
- Retain high nutritional value
Compared with traditional drying methods, one of the biggest advantages of freeze dryers is that they can retain the nutritional value of materials to the greatest extent. Under low-temperature vacuum conditions, the nutritional components of the materials will not be destroyed, and nutrients such as vitamins, minerals, and proteins will be fully preserved. Take fruits as an example. Freeze-dried fruits are not only crispy in taste, but also rich in nutrition, and are more popular with consumers.
- High equipment utilization rate
The commercial freeze dryer is reasonably designed, easy to operate, and can achieve continuous production. Its efficient drying speed and large processing capacity greatly improve the equipment utilization rate. Enterprises can complete a large number of drying tasks in a short time, meet market demand, improve production efficiency, and reduce production costs.
- High return on investment
In the long run, the return on investment of freeze dryers is very considerable. The efficient drying process and low energy consumption also save a lot of operating costs for enterprises. Therefore, choosing a freeze dryer for production can recover the investment cost in a relatively short time and achieve profitability.
Workflow Process of Commercial Freeze Dryer
- Clean thoroughly: Thoroughly clean the materials that need to be dried, such as fruits and vegetables, to remove dirt and impurities on the surface to ensure the hygiene and safety of the materials.
- Slicing or dicing: According to the characteristics of the material and the drying requirements, the cleaned material is cut into suitable slices or blocks for better drying.
- Lay flat on the tray and place in the freeze-drying chamber: Lay the cut material evenly on the tray, then place the tray into the freeze-drying chamber of the freeze dryer, ready for drying.
- Rapid freezing to freeze drying: Start the freeze dryer, and the refrigeration system quickly freezes the material to a low temperature state, so that the water in the material forms ice crystals. Then, the vacuum system starts to work, reducing the pressure in the freeze drying chamber, so that the ice crystals directly sublimate into gas, thereby achieving the drying of the material.
- Packaging: After drying, take the material out of the freeze-drying chamber and pack it. Pay attention to the sealing during the packaging process to prevent the material from getting damp and deteriorating.
FAQ:
The maintenance of the freeze dryer is relatively simple. We provide a detailed operation manual and maintenance guide. Users only need to follow the instructions to perform regular cleaning, inspection and maintenance. At the same time, our after-sales team will also provide users with technical support and services at any time to ensure the normal operation of the equipment.
Our equipment exhibits remarkable versatility, capable of processing a diverse range of products, including various types of meat, an array of vegetables, different kinds of fruits, coffee, candies, and even facial mask products.
Why Choose Foodline Machinery?
Our company has established a complete quality control system. From raw material procurement, parts processing to finished product assembly, every production link is strictly inspected and tested. We use advanced testing equipment and methods to ensure that every freeze dryer shipped meets high quality standards and has stable and reliable performance. Choosing our commercial freeze dryer means choosing efficiency, quality and professionalism. Whether it is a food company pursuing high-quality products or a research institution committed to scientific research and innovation, our freeze dryer can provide you with excellent material handling solutions.
In addition, we also sell sesame washing machines, automatic pizza vending machines and automatic ice cream machines.
