A starch production line is a complete set of equipment that processes potato products into starch. This starch production line is designed to have a capacity of 5–6 tons per hour. The entire line features mature technology and a reasonable equipment configuration. We are one of the leading manufacturers in the current market. Request a quote! WhatsApp/Phone: +86 13838385752.
Cassava Starch Production Line Workflow
Raw materials → Loader feed hopper → Quantitative conveying → Drum washing → Paddle washing → Feeding elevator → Raw material crushing → Slurry-residue separation → Slurry separation → Secondary refining → Starch sand removal and purification → Cyclone washing → Vacuum dehydration → Airflow drying → Finished starch
Starch Processing Line Working Principle
Physical crushing and multi-stage washing and separation leverage differences in specific gravity and fluid properties to separate starch from impurities such as potato residue, mud, fiber, and protein. In the processing, the raw material is first washed to remove surface mud and sand. Then, crushing breaks down the cell structure, releasing the particles. Subsequently, the starch slurry undergoes multiple purification processes using sieving, cyclone distillation, microfiltration, and vacuum dehydration. Finally, low-temperature airflow drying yields a finished starch product with stable moisture content.
Various Equipment in Starch Production Line
Washing Section
The cleaning process ensures that the raw materials are free of mud and impurities to the greatest extent possible before entering the crushing stage.
- Automatic feeding potato washing machine: Provides initial feeding and rinsing.
- Inclined cage potato washing machine: Removes large particles of mud and sand through drum rotation and water flow.
- Paddle-type potato washing machine: Utilizes paddles to agitate and thoroughly rub the raw materials against the water for fine cleaning.
| Equipment | Power | Dimensions |
|---|---|---|
| Forklift Feeding Hopper (Optional) | – | Length: 2m, Width: 1.8m |
| Automatic Feeding Washer | 2.2KW, 1440 rpm | Length: 4m, Height: 2.1m, Width: 0.5m |
| Inclined Squirrel Cage Washer | 3KW, 1440 rpm | Length: 5.2m, Height: 1.8m, Width: 1.1m |
| Blade Washer | 4KW, 1440 rpm | Length: 4.2m, Height: 1.15m, Width: 0.9m |
Crushing and Separation Section
- Hammer mill: Crushes raw materials to a suitable particle size for release. Features a 2.5–3 mm screen at the bottom. Low maintenance, stable operation, suitable for long-term use.
- Cylindrical separator screen × 4 (80–100 mesh): Separates slurry and sludge.
- Fifth separator (160 mesh): Performs initial fine separation of the slurry.
- Desander and desludge: Remove residual stones and silt.
- Double-rotor starch microfilter: Further purifies the starch slurry.
| Equipment | Power | Dimensions |
|---|---|---|
| Hammer Crusher | 18.5kw, 1440 rpm | Length: 1.9m, Height: 0.9m, Width: 1.1m |
| Separator | 4KW, 1440 rpm | Length: 2.5m, Height: 1.1m, Width: 0.9m |
| Sand Remover | 2.2KW (Sewage Pump) | Length: 1.1m, Height: 2.1m, Width: 0.4m |
| Mud Remover | 3KW (Centrifugal Pump) 3kw, 1440 rpm | Length: 1.5m, Height: 1.7m, Width: 0.45m |
| Double Screw Starch Micro-Filter | 1.5KW, 1440 rpm | Length: 4.2m, Height: 1.1m, Width: 1.9m |
| Potato Residue Conveyor (4 meters) | – | Length: 4.1m, Height: 0.3m, Width: 0.45m |
Starch Washing, Dehydration, and Airflow Drying Section
- Starch hydrocyclone: repeatedly washes and separates protein and light impurities.
- Starch dehydrator: uses vacuum negative pressure to adsorb starch.
- Starch conveyor belt (4 meters): transports wet starch.
- Low-temperature airflow dryer: maintains starch viscosity and whiteness.
- Starch mixing tank: ensures uniform starch slurry.
The moisture content of the dried starch product is stable at 9%–13%, meeting the requirements of most customers.
| Equipment | Power | Dimensions |
|---|---|---|
| Starch Hydrocyclone | – | Length: 12.5m, Width: 1.35m, Height: 1.65m |
| Starch Dewatering Machine | 5.5KW, 1.5KW | Length: 2.3m, Width: 1.8m, Height: 1.9m |
| Starch Conveyor Belt (4m) | 0.75kw (Reducer direct connection) | Length: 4.2m, Width: 0.5m |
| Low Temperature Airflow Starch Dryer | Fan: 15kw, Feeder: 1.1kw, Airlock: 1.5kw, Fine Powder Screen: 4kw | Footprint: 40 sq.m |
| Starch Mixing Tank | 3KW, 1440 rpm | Length: 1.3m, Width: 1.3m, Height: 1.8m |
Electrical Control System
- Equipment Main Power Cabinet A
- Equipment Main Control Cabinet B
The entire line adopts a centralized control method, which facilitates daily management and maintenance.
Features of Cassava Starch Processing Line
Process Flow
This starch production line features a process from raw material cleaning, crushing, and separation to starch washing, dehydration, and airflow drying. The connections between sections are logical, the production route is clear, and the risk of contamination is reduced. This capacity is suitable for medium-sized enterprises.
Multi-stage Cleaning
The cleaning section employs an automatic feeding potato washing machine, an inclined cage potato washing machine, and a paddle-type washing machine. Through rolling friction, water flow rinsing, and blade agitation, the raw materials are graded and cleaned from coarse to fine. This design effectively removes mud, impurities, and some of the outer skin from the raw material surface.
Crushing Particle Size
The equipment features a hammer mill structure and is equipped with a 2.5-3mm screen. This design avoids damaging the particle structure. Particle size control improves starch stripping efficiency and avoids quality problems caused by over-crushing.
Separation and Microfiltration
The starch separation section uses multiple separation devices. A stepwise sieving and filtration process, using 80–100 mesh, 160 mesh, and 200–240 mesh screens, removes starch residue, coarse fiber, fine silt, and slag in layers, achieving a high degree of starch purity.
Washing and Dewatering
The equipment uses a multi-stage starch hydrocyclone to wash the starch slurry, separating protein, oil, and light impurities. Subsequently, a vacuum negative pressure dewatering machine is used to adsorb the starch onto the surface of the drum and rapidly dehydrate it.
Low-Temperature Airflow Drying
The drying section employs a low-temperature drying method. The moisture content of the dried starch can be stably controlled at 9%–13%.
Advantages of the Starch Making Machines
Starch Yield
A high starch yield effectively reduces raw material waste and increases the economic return per unit of raw material. Increased starch yield reduces raw material waste and improves return on investment.
Purity
The integrated application of multi-stage washing, separation, microfiltration, and cyclone washing processes reduces the content of impurities, silt, and slag in the finished product.
Energy Consumption
The entire production line uses continuous production and water recycling methods, reducing energy consumption. The combination of vacuum dehydration and airflow drying also reduces consumption during the drying stage.
Raw Material Range
Suitable for the production of starch from various tubers such as sweet potatoes and potatoes.
Management
A centralized electrical control system simplifies operation and facilitates monitoring and adjustment of process parameters.
FAQ
This production line is designed to support continuous operation and is suitable for large-scale production.
After drying, it is generally controlled at 9%–13%.
The equipment supports full customization to match your raw materials and adapt to your plant conditions.
Why Choose Foodline Machinery?
- 20 years of experience in machinery manufacturing
- Professional R&D team
- One-year warranty
- Export experience
In addition to a capacity of 5-6 tons, we also have other starch production lines with different capacities. Feel free to contact us! WhatsApp/Phone: +86 13838385752.
