Why Choose a Biscuit Production Line

In the modern baking industry, a biscuit production line is the key to meeting large-scale, consistent, and hygienic production demands. Whether you are producing tough biscuits or shortbread cookies, an automated line ensures stable quality, reduced labor costs, and improved efficiency. Our biscuit production line integrates advanced processing technology with precision equipment, making it an ideal choice for food factories looking to scale their output.

How many cookies can a biscuit production line produce in one hour?

• Tough biscuits: 500 kg/h
• Shortbread cookies: 770 kg/h

High production capacity means that the factory can respond to orders quickly while maintaining stable quality, giving the company an advantage in the fierce market competition.

Biscuit Production Line Core Equipment Configuration

Model 300 Dough Mixer

• Compact structure and enclosed rotating mechanism ensure safety and hygiene.
• The mixing blade has two speed settings, fast and slow, and an automatic interlocking mechanism allows for a single start and complete the entire process.
• Technical Parameters: Voltage 380V, optimal mixing capacity 10 packs/time, mixing motor power 28kW, dimensions 2400x1550x1996mm

Model 1000 Automatic Dough Slicer and Elevator Conveyor

• Slice width 600mm, adjustable thickness 10-100mm.
• Hydraulic pressure 6.3MPa, ensuring continuous operation.
• The elevator conveyor is made of stainless steel and equipped with an adjustable baffle and accumulation tray to ensure that the crispy dough is not wasted.

Model 1000 Dual-Purpose Biscuit Forming Unit

• Dumb biscuits are formed through four stages of pressing, rolling, and can be rolled with patterns.
• Crisp biscuits are formed through roller printing, with a recycling function for hygienic and labor-saving operation.
• The conveyor belt is made of food-grade PU material, the motor uses a variable frequency drive, and the mold is removable and replaceable.

Electric-Heated Tunnel Oven and Automatic Cooling Line

• This 40-meter-long tunnel oven features three independent temperature zones, allowing temperatures to reach 150-300°C.
• The conveyor belt operates at speeds ranging from 6,000 to 14,000 mm/min and includes an exhaust fan for efficient airflow.
• Equipped with a three-layer food-grade PU belt, the cooling line also incorporates an automatic guiding system.

High-Speed Pillow Packaging Machine

• Packing speed 100-300 packs/min, adjustable pack size.
• PLC control with easy-to-use human-machine interface.
• Suitable for a variety of packaging materials: OPP/PP, OPP/CPP, PT/PE, etc.

What are the advantages of biscuit machines?

• Fully automated production: From dough mixing to packaging, integrated automated operations reduce labor costs.
• High production capacity and efficiency: 500 kg/h for tough biscuits and 770 kg/h for crispy biscuits, suitable for large-scale production.
• Stable product quality: Multiple pressing and rolling processes ensure uniform biscuit thickness and consistent taste.
• Hygiene and safety: Food-grade materials and a closed-loop design allow for easy cleaning and maintenance.
• Energy-saving and environmentally friendly: Electric-heated tunnel oven with independent temperature control delivers high energy efficiency.
• Flexibility and versatility: The same production line can switch between tough and crispy biscuits to meet diverse market demands.

What are the characteristics of biscuit equipment?

• Modular Design: Each unit can be flexibly combined to meet production needs, facilitating upgrades and expansion.
• Highly Adjustable: Precisely adjust the thickness of the dough, the width of the slices, and the baking temperature.
• Advanced Control System: Both the tunnel oven and packaging machine are equipped with PLC control, ensuring intuitive operation and stable production.
• Automatic Recycling System: The return dough conveyor and crumb separation device reduce waste and improve raw material utilization.
• Multi-Function Molding Machine: Compatible with a variety of cookie molds, allowing for quick replacement to meet creative product needs.
• Synchronized Cooling and Sorting: The multi-layer cooling line and cookie sorting equipment work in coordination to ensure perfect cookies emerge from the oven.

Free Quote! WhatsApp/Phone: +86 13838385752.

Tough Biscuit Production Process

Dough kneading → Dough cutting → Lifting and conveying → Four-pass skin pressing → Rolling and cutting → Skin separation → Skin return conveying → Water spraying and spreading → Conveying into oven → Baking in oven → Conveying after oven → Crumb separation → Biscuit oil spraying → Oil draining and cooling → Cooling and conveying → Biscuit sorting → Packaging

Crisp Biscuit Production Process

Dough kneading → Dough cutting → Lifting and conveying → Rolling and cutting → Dough separation → Dough return conveying → Water spraying and spreading → Conveying into oven → Baking → Conveying after oven → Crumb separation → 90° turning → Cooling → Dough sorting → Packaging

Why Choose Foodline Machinery

Our biscuit production lines combine advanced technology, efficient production, and reliable service. They are designed to help customers improve quality, control costs, and expand production capacity. Choosing us will give you the following advantages:

• Advanced Technology, Stable and Efficient: The automated control system manages feeding, forming, baking, and packaging. It ensures stable product quality, reduces energy use, and greatly improves production efficiency.
• Flexible Adaptability for Diverse Production: The equipment supports various biscuit types, including crispy, chewy, and sandwich biscuits. You can switch molds and recipes to meet different product categories and small-batch customization. This helps you respond quickly to market changes.
• Compliant, Safe, and Easy to Clean: All equipment in the production line meets food safety standards, utilizing stainless steel and an aseptic design. Cleaning and maintenance are easy, ensuring products meet domestic and international quality standards.
• Full-Service, Peace of Mind: We provide comprehensive support, from solution design and equipment commissioning to personnel training. We offer responsive technical support and 24/7 after-sales service to ensure continuous and stable production line operation.

We will provide you with not only a set of equipment, but also a one-stop solution to help your biscuit products stand out in terms of quality and market. Welcome to contact us! WhatsApp/Phone: +86 13838385752.