Overview of a UAE Customer’s Purchase of a Tomato Sauce Production Line
Mr. Khalid Al-Mansoori, a client in Dubai, UAE, runs a local food processing company producing condiments, tomato products, and Middle Eastern-style sauces. With the rapid growth of the UAE’s catering industry in recent years, he planned to expand production capacity and add a tomato sauce processing line.
Before contacting us, Khalid‘s factory mainly relied on semi-automatic equipment for tomato processing, resulting in inconsistent product quality. After several rounds of adjustments, we customized a 500kg/hour ketchup production line for him. The production line encompasses a complete system including washing, crushing, pulping, concentration, sterilization, and aseptic filling. Khalid decided to visit our company. We explained the structure, function, and technological principles of each step in detail. He was very satisfied with the materials used, the level of automation, and the equipment’s output performance.
After putting the production line into operation, he said, “This tomato sauce processing line completely exceeded my expectations. The equipment runs smoothly and is highly efficient. Moreover, every detail is meticulously designed. Thank you to your team for your patient explanations and professional support; you give me great confidence in expanding the factory in the future.”
Overview of Tomato Sauce Production Line
A tomato sauce processing line is an automated system specifically designed to produce concentrated tomato products from fresh tomatoes. The entire line covers the complete process from raw material pretreatment, crushing, separation, concentration, sterilization to packaging. It can also be customized to meet specific customer needs, such as production capacity, concentration method, and packaging method.
Parameters of Tomato Sauce Processing Line
| Equipment Name | Material | Dimensions | Power | Belt Width | Voltage | Other Parameters |
|---|---|---|---|---|---|---|
| Elevator | 304 / 201 | 2200×1100×1800 | 0.55 kW | 800 mm | 380V 50Hz | / |
| Bubble Washing Machine | 304 / 201 | 6000×1500×1290 | 7.2 kW | 800 mm | 380V 50Hz | / |
| Blanching Machine | 304 / 201 | 6000×1200×1300 | Transmission: 1.5 kW Circulation Pump: 3 kW Heating Power: 180 kW | 800 mm | 380V 50Hz | Humidity: 60-98°C adjustable Heating Method: Electric/Steam Speed: Frequency conversion adjustable |
| Cooling Line | 304 / 201 | 6000×1500×1290 | 5.7 kW | 800 mm | 380V 50Hz | / |
| Sorting Platform | 304 | 6000×800×800 | 1.1 kW | / | 380V 50Hz | Conveyor Belt: Food-grade PU |
| Tomato Jacketed Pot | / | 1850×1450×1750 | 1.5 kW, 2.2 kW, 3.7 kW | 500mm – 1200mm | / | Loading Capacity: 50L – 600L Mixing Speed: 0 – 61 r/min (Adjustable) |
| Pasteurizing Machine | 304 | 1100 × 1100 × 1800 | 24 KW | / | / | Agitator Speed: 36 r/min |
Features of Tomato Sauce Making Machines
- Automation: The entire line is intelligently controlled by PLC, allowing for the adjustment of various parameters.
- Customization: Our ketchup production line allows you to adjust its structure and configuration based on your site layout, budget, and production capacity requirements.
- Low Energy Consumption: Concentration technology reduces energy consumption while preserving the original flavor of the tomatoes.
- Cleanliness: The use of stainless steel shortens cleaning time and improves hygiene standards.
- Corrosion-Resistant Materials: The entire line features a food-grade stainless steel structure, suitable for the long-term production needs of acidic tomato products.
Advantages of Tomato Ketchup Production Line
- Production Efficiency: The tomato sauce processing line reduces manual labor and increases overall production capacity.
- Quality: Precise control at every stage of the process ensures product quality.
- Cost: Automated systems reduce manual labor, lowering long-term costs.
- Competitive Advantage: High-quality tomato sauce and lower unit costs give customers a competitive edge in the local market.
- Safety Assurance: Strict sterilization and aseptic filling ensure products meet food safety standards.
About Foodline Equipment
- CE certification
- After-sales service
- Export experience
Please feel free to contact us for a quote and more detailed information! WhatsApp/Phone: +86 1383838572.
